Simultaneous Short-term Decision-making in Mining Complexes Integrating Geometallurgy Assisted by Production Data

Simultaneous Short-term Decision-making in Mining Complexes Integrating Geometallurgy Assisted by Production Data
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Book Synopsis Simultaneous Short-term Decision-making in Mining Complexes Integrating Geometallurgy Assisted by Production Data by : Christian Both

Download or read book Simultaneous Short-term Decision-making in Mining Complexes Integrating Geometallurgy Assisted by Production Data written by Christian Both and published by . This book was released on 2022 with total page 0 pages. Available in PDF, EPUB and Kindle. Book excerpt: "A mining complex is an integrated business of mines and downstream facilities that extracts raw materials, converts extracted materials into sellable products, and transports products to markets and customers. Conventionally, individual components of a mining complex are optimized independently of each other, which causes underperformance of the mineral value chain. Simultaneous stochastic optimization of mining complexes has shown to create strategic mine plans that increase the net present value while reducing risk of meeting production targets by incorporating geological and price uncertainty. While these developments jointly optimize strategic decisions of a mining complex, short-term planning makes weekly to monthly decisions to best meet long-term production targets and maximize value. These decisions include short-term extraction sequence, destination of materials, and downstream material flow in mining complexes. Furthermore, the optimal allocation of the mining fleet is an important aspect of short-term planning; however, the joint stochastic optimization of short-term production schedules and fleet management in mining complexes has not yet been developed. Additionally, geometallurgical properties that drive revenues, costs, and the ability to meet production targets, are not integrated in the optimization of short-term production schedules in mining complexes. This thesis expands the simultaneous stochastic optimization of mining complexes for long-term planning into a decision-making framework for short-term mine planning through the incorporation of fleet management and geometallurgical prediction models of plant performances into the short-term optimization of mining complexes, which is assisted by the utilization of collected datasets from production processes in mines and processing plants. First, a new stochastic integer programming model for short-term planning is developed that extends the simultaneous stochastic optimization of mining complexes to allow the scheduling of a heterogeneous truck fleet and shovel allocations while considering the costs and loss of production caused by shovel relocation. Next to geological uncertainty, equipment performance uncertainties related to production rates, availabilities, and truck cycle times are integrated. Next, a geometallurgical model for the prediction of ball mill throughput in mining complexes is developed which utilizes drilling penetration rates and recorded throughput rates of the operating plant. The creation of hardness proportions avoids biases introduced by the change of support and blending of non-additive geometallurgical properties. By integrating the throughput prediction model into the simultaneous stochastic optimization formulation, planned production can be achieved reliably because scheduled materials match with the predicted mill performance. The throughput prediction model is extended thereafter by including recorded measurements of ball mill power draw and particle size distributions. Since the addition of new features increases the possibilities of non-linearities, a neural network is used. The prediction of metallurgical responses of the operating plant and their incorporation into short-term stochastic production scheduling is finally extended by creating prediction models of consumption rates of reagents and consumables in a gold mining complex. With the new developments presented in this thesis, the simultaneous stochastic optimization of mining complexes can now be applied for short-term planning, modelling the operational aspects of the mining fleet and metallurgical behaviour of processing plants in greater detail. The integration of these short-term aspects leads to short-term mine plans that are more likely to align with long-term production targets while benefitting from synergistic effects that maximize the profit of the mineral value chain"--


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